RMC mangrupikeun pengecoran tuang stainless steel Cina pikeun ngecorkeun tuangan stainless steel sapertos gambar sareng syarat anjeun, dianggo pikeun piringan klep kukupu.
Mesin CNC nujul kana prosés machining diteruskeun ku Computerized Numberical Control (CNC kanggo pondok). Éta dibantuan ku CNC pikeun ngahontal akurasi anu luhur sareng ajeg kalayan biaya tenaga kerja anu kirang. Machining mangrupikeun sagala rupa prosés dimana sapotong bahan baku dipotong kana bentuk sareng ukuran ahir anu dipikahoyong ku prosés panyabutan bahan anu dikontrol. Prosés anu gaduh téma umum ieu, ngaleungitkeun bahan anu dikontrol, ayeuna sacara koléktif katelah manufaktur subtraktif, bédana tina prosés tambahan bahan anu dikontrol, anu katelah manufaktur aditif.
Persis naon "dikawasa" bagian tina harti ngakibatkeun bisa rupa-rupa, tapi ampir salawasna ngakibatkeun pamakéan alat mesin (salian ngan parabot kakuatan sarta parabot leungeun). Ieu mangrupikeun prosés anu dianggo pikeun ngahasilkeun seueur produk logam, tapi ogé tiasa dianggo dina bahan sapertos kai, plastik, keramik, sareng komposit. The CNC machining nyertakeun loba prosés béda kayaning panggilingan, péngkolan, lathing, pangeboran, honing, grinding ... jsb.
| Kamampuhan Mesin Precision CNC | ||||
| Sarana | kuantitas | Rentang Ukuran | Kapasitas taunan | Akurasi Umum |
| Puseur Mesin Vertikal (VMC) | 48 susunan | 1500mm × 1000mm × 800mm | 6000 ton atanapi 300000 potongan | ± 0,005 |
| Horizontal Machining Center (VMC) | 12 susunan | 1200mm × 800mm × 600mm | 2000 ton atanapi 100000 potongan | ± 0,005 |
| Mesin CNC | 60 susunan | Max péngkolan dia. φ600 mm | 5000 ton atanapi 600000 potongan | |
| Standar Excutive of Casting Tolerance: ISO 8062 2013, ISO 2768, GOST 26645 (Rusia) atanapi GBT 6414 (China). | ||||
Puseur machining dimekarkeun tina mesin panggilingan CNC. Beda pangbadagna ti mesin panggilingan CNC éta puseur machining mibanda kamampuhan pikeun otomatis tukeur parabot machining. Ku masang parabot pikeun kaperluan béda dina majalah alat, parabot machining on spindle nu bisa dirobah ku alat changer otomatis dina hiji clamping ngawujudkeun sababaraha fitur machining.
Pusat mesin CNC mangrupikeun alat mesin otomatis efisiensi tinggi anu diwangun ku alat mékanis sareng sistem CNC sareng cocog pikeun ngolah bagian kompleks. Pusat mesin CNC ayeuna mangrupikeun salah sahiji alat mesin CNC anu paling seueur dianggo di dunya kalayan kamampuan ngolah komprehensif anu kuat. Bisa ngalengkepan eusi processing langkung sanggeus workpiece kasebut clamped dina hiji waktu. Akurasi ngolahna luhur. Pikeun workpieces bets jeung kasusah processing sedeng, efisiensi nyaeta 5-10 kali tina parabot biasa, utamana bisa ngalengkepan Loba processing nu teu bisa réngsé ku parabot biasa leuwih cocog pikeun processing single-sapotong jeung wangun leuwih kompleks jeung sarat precision tinggi atawa pikeun produksi bets leutik sareng sedeng tina sababaraha variétas. Ieu concentrates fungsi panggilingan, boring, pangeboran, ngetok jeung motong threads dina hiji alat, ku kituna mibanda rupa-rupa sarana téhnologis.
Puseur machining digolongkeun kana puseur machining horizontal sarta nangtung nurutkeun posisi spasial maranéhanana salila machining spindle. Digolongkeun nurutkeun pamakéan prosés: boring sarta panggilingan puseur machining, puseur machining sanyawa. Nurutkeun kana klasifikasi husus fungsi, aya: workbench tunggal, workbench ganda na multi-workbench machining puseur. Puseur mesin sareng sumbu tunggal, sumbu ganda, sumbu tilu, sumbu opat, lima sumbu sareng headstock anu tiasa ditukeurkeun, jsb.
Mesin CNC mangrupikeun jinis mesin precision ku mesin CNC sapertos pusat mesin canggih anu ngagaduhan pusat mesin 5 sumbu luhur, 4 pusat mesin platform ganda sumbu, atanapi mesin bubut CNC anu ogé tiasa dikembangkeun ka pusat péngkolan CNC anu gaduh kamampuan ngarobih deui. ti 15 cutters dina hiji shift nyekel; CNC mesin panggilingan sarta CNC pangeboran sarta ngetok centers.Precision machining of casting baja mah béda ti machining tina profil baja. Casting precision geus ngahontal bentuk rada pasti tina naon anu dipikahoyong, sahingga eta ngaheéat kavling machining dibandingkeun jeung machining tina profil baja langsung. Ogé kusabab alesan ieu, urang biasana kudu mertimbangkeun permukaan machining jeung sangu machining ditangtoskeun saméméh casting. Procure biasa kami nyaéta pikeun ngerjakeun gambar casting atah babarengan jeung gambar machining pikeun nangtukeun aréa machining jeung sangu machining dina gambar.
RMC investasi casting foundry geus dilengkepan 4 puseur machining sumbu, 15 sét CNC ngarobah lathes jeung 3 sét cnc mesin panggilingan, babarengan jeung asisten umum serbaguna balik, panggilingan, ngetok, pangeboran jeung grinding mesin, urang boga kamampuhan machining ampir kabéh. rupa-rupa castings baja.
| Kelas Sarimbag tina Cast Alloy Steel ti Pasar Béda | |||||||||
| GOLONGAN | AISI | W-stoff | DIN | BS | SS | AFNOR | UNE / IHA | JIS | UNI |
| Low Galunggung Steel | 9255 | 1.0904 | 55 Si 7 | 250 A 53 | 2090 | 55 S7 | 56Si7 | - | 5SSi8 |
| 1335 | 1.1167 | 36 Bungbulang 5 | 150 M 36 | 2120 | 40 M 5 | 36Mn5 | SMn 438(H) | - | |
| 1330 | 1.1170 | 28 Bungbulang 6 | 150 M 28 | - | 20 M 5 | - | SCMn1 | C28MN | |
| P4 | 1.2341 | X6 CrMo 4 | - | - | - | - | - | - | |
| 52100 | 1.3505 | 100 Kr 6 | 534 A 99 | 2258 | 100 C 6 | F.131 | SUJ 2 | 100Cr6 | |
| A204A | 1.5415 | 15 Mo 3 | 1501 240 | 2912 | 15 D 3 | 16 Mo3 | STBA 12 | 16Mo3 KW | |
| 8620 | 1.6523 | 21 NiCrMo 2 | 805 M 20 | 2506 | 20 NCD 2 | F.1522 | SNCM 220(H) | 20NiCrMo2 | |
| 8740 | 1.6546 | 40NiCrMo22 | 311-Tipe 7 | - | 40 NCD 2 | F.129 | SNCM 240 | 40NiCrMo2(KB) | |
| - | 1.6587 | 17CrNiMo6 | 820 A 16 | - | 18 NCD 6 | 14NiCrMo13 | - | - | |
| 5132 | 1.7033 | 34 Kr4 | 530 A 32 | - | 32 C 4 | 35Cr4 | SCr430(H) | 34Cr4(KB) | |
| 5140 | 1.7035 | 41 Kr4 | 530 A 40 | - | 42 C 2 | 42 Kr4 | SCr 440 (H) | 40Cr4 | |
| 5140 | 1.7035 | 41 Kr4 | 530 A 40 | - | 42 C 2 | 42 Kr4 | SCr 440 (H) | 41Cr4 KB | |
| 5140 | 1.7045 | 42 Kr4 | 530 A 40 | 2245 | 42 C 4 TS | F.1207 | SCr 440 | - | |
| 5115 | 1.7131 | 16 MnCr 5 | (527 M 20) | 2511 | 16 MC 5 | F.1516 | - | 16MnCr5 | |
| 5155 | 1.7176 | 55 Kr3 | 527 A 60 | 2253 | 55 C 3 | - | SUP 9(A) | 55Cr3 | |
| 4130 | 1.7218 | 25 CrMo 4 | 1717CDS 110 | 2225 | 25 CD 4 | F.1251/55Cr3 | SCM 420 / SCM430 | 25CrMo4(KB) | |
| 4135 (4137) | 1.7220 | 35 CrMo 4 | 708 A 37 | 2234 | 35 CD 4 | 34 CrMo 4 | SCM 432 | 34CrMo4KB | |
| 4142 | 1.7223 | 41 CrMo 4 | 708 M 40 | 2244 | 42 CD 4 TS | 42 CrMo 4 | SCM 440 | 41 CrMo 4 | |
| 4140 | 1.7225 | 42 CrMo 4 | 708 M 40 | 2244 | 40 CD 4 | F.1252 | SCM 440 | 40CrMo4 | |
| 4137 | 1.7225 | 42 CrMo 4 | 708 M 40 | 2244 | 42 CD 4 | F.1252 | SCM 440 | 42CrMo4 | |
| A387 12-2 | 1.7337 | 16 KrMo 4 4 | 1501 620 | 2216 | 15 CD 4.5 | - | - | 12CrMo910 | |
| - | 1.7361 | 32CrMo12 | 722 M 24 | 2240 | 30 CD 12 | F.124.A | - | 30CrMo12 | |
| A182 F-22 | 1.7380 | 10 CrMo9 10 | 1501 622 | 2218 | 12 CD 9, 10 | F.155 / TU.H | - | 12CrMo9 10 | |
| 6150 | 1.8159 | 50 CrV 4 | 735 A 50 | 2230 | 50 CV 4 | F.143 | SUP 10 | 50CrV4 | |
| - | 1.8515 | 31 CrMo 12 | 722 M 24 | 2240 | 30 CD 12 | F.1712 | - | 30CrMo12 | |
| - | - | - | - | - | - | - | - | - | |
| Sedeng Alloy Steel | W1 | 1.1545 | C105W1 | BW1A | 1880 | Y 105 | F.5118 | SK 3 | C100 KU |
| L3 | 1.2067 | 100Cr6 | BL 3 | (2140) | Y 100 C 6 | F.520 L | - | - | |
| L2 | 1.2210 | 115 CrV 3 | - | - | - | - | - | - | |
| P20 + S | 1.2312 | 40 CrMnMoS 8 6 | - | - | 40 CMD 8 + S | X210CrW12 | - | - | |
| - | 1.2419 | 105WCr6 | - | 2140 | 105W C 13 | F.5233 | SKS 31 | 107WCr5KU | |
| O1 | 1.2510 | 100 MnCrW 4 | BO1 | - | 90MnWCrV5 | F.5220 | (SK53) | 95MnWCr5KU | |
| S1 | 1.2542 | 45 WCrV 7 | BS1 | 2710 | 55W20 | F.5241 | - | 45WCrV8KU | |
| 4340 | 1.6582 | 34 CrNiMo 6 | 817 M 40 | 2541 | 35 NCD 6 | F.1280 | SNCM 447 | 35NiCrMo6KB | |
| 5120 | 1.7147 | 20 MnCr 5 | - | - | 20 MC 5 | - | - | - | |
| - | - | - | - | - | - | - | - | - | |
| Alat jeung High Alloy Steel | D3 | 1.2080 | X210 Cr 12 | BD3 | 2710 | Z200 C 12 | F.5212 | SKD 1 | X210Cr13KU |
| P20 | 1.2311 | 40 CrMnMo 7 | - | - | 40 CMD 8 | F.5263 | - | - | |
| H13 | 1.2344 | X40CrMoV 5 1 | BH13 | 2242 | Z 40 CDV 5 | F.5318 | SKD 61 | X40CrMoV511KU | |
| A2 | 1.2363 | X100 CrMoV 5 1 | BA2 | 2260 | Z 100 CDV 5 | F.5227 | SKD 12 | X100CrMoV51KU | |
| D2 | 1.2379 | X155 CrMoV 12 1 | BD2 | 2310 | Z 160 CDV 12 | F.520.A | SKD11 | X155CrVMo121KU | |
| D4 (D6) | 1.2436 | X210 CrW 12 | BD6 | 2312 | Z 200 CD 12 | F.5213 | SKD 2 | X215CrW121KU | |
| H21 | 1.2581 | X30WCrV9 3 | BH21 | - | Z 30 WCV 9 | F.526 | SKD5 | X30WCrV 9 3 KU | |
| L6 | 1.2713 | 55NiCrMoV 6 | - | - | 55 NCDV 7 | F.520.S | SKT4 | - | |
| M 35 | 1.3243 | S6/5/2/5 | BM 35 | 2723 | 6-5-2-5 | F.5613 | SKH 55 | HS6-5-5 | |
| M 2 | 1.3343 | S6/5/2 | BM2 | 2722 | Z 85 WDCV | F.5603 | SKH 51 | HS6-5-2-2 | |
| M 7 | 1.3348 | S2/9/2 | - | 2782 | 2 9 2 | - | - | HS2-9-2 | |
| HW 3 | 1.4718 | X45CrSi 9 3 | 401 S 45 | - | Z 45 CS 9 | F.3220 | SUH1 | X45CrSi8 | |
| - | 1.7321 | 20 MoCr 4 | - | 2625 | - | F.1523 | - | 30CrMo4 | |
| High Tensile Kakuatan Steel | A128 (A) | 1.3401 | G-X120 Bungbulang 12 | BW10 | 2183 | Z 120 M 12 | F.8251 | SCMnH 1 | GX120Mn12 |
Kamampuhan tinaInvestasi Casting Foundry:
• Ukuran Max: 1.000 mm × 800 mm × 500 mm
• Beurat Range: 0,5 kg - 100 kg
• Kamampuh taunan: 2.000 ton
• Bahan Bond pikeun Wangunan Shell: Silika Sol, Cai Kaca jeung campuran maranéhna.
• Tolerances: Dina Request.
Kaunggulan tinaInvestasi Casting komponén:
- Finish permukaan alus teuing jeung lemes
- Toleransi dimensi anu ketat.
- Bentuk anu rumit sareng rumit kalayan kalenturan desain
- Kamampuhan pikeun tuang tembok ipis kituna komponén casting torek
- Pilihan rupa logam tuang sareng alloy (ferrous sareng non-ferrous)
- Draft henteu diperlukeun dina desain molds.
- Ngurangan kabutuhan mesin sekundér.
- Runtah bahan low.
| Bahan pikeun Investasi Casting jeungCNC Machiningdi RMC Foundry | |||
| Kategori | Kelas Cina | Kelas AS | Kelas Jérman |
| Ferritic stainless steel | 1Cr17, 022Cr12, 10Cr17, | 430, 431, 446, CA-15, CA6N, CA6NM | 1.4000, 1.4005, 1.4008, 1.4016, GX22CrNi17, GX4CrNi13-4 |
| Martensitic stainless steel | 1Cr13, 2Cr13, 3Cr13, 4Cr13, | 410, 420, 430, 440B, 440C | 1.4021, 1.4027, 1.4028, 1.4057, 1.4059, 1.4104, 1.4112, 1.4116, 1.4120, 1.4122, 1.4125 |
| stainless steel Austenitic | 06Cr19Ni10, 022Cr19Ni10, 06Cr25Ni20, 022Cr17Ni12Mo2, 03Cr18Ni16Mo5 | 302, 303, 304, 304L, 316, 316L, 329, CF3, CF3M, CF8, CF8M, CN7M, CN3MN | 1.3960, 1.4301, 1.4305, 1.4306, 1.4308, 1.4313, 1.4321, 1.4401, 1.4403, 1.4404, 1.4405, 1.4404, 1.4406 1.4435, 1.4436, 1.4539, 1.4550, 1.4552, 1.4581, 1.4582, 1.4584, |
| Présipitasi Hardening Stainless Steel | 05Cr15Ni5Cu4Nb, 05Cr17Ni4Cu4Nb | 630, 634, 17-4PH, 15-5PH, CB7Cu-1 | 1.4542 |
| Duplex Stainless Steel | 022Cr22Ni5Mo3N, 022Cr25Ni6Mo2N | A 890 1C, A 890 1A, A 890 3A, A 890 4A, A 890 5A, A 995 1B, A 995 4A, A 995 5A, 2205, 2507 | 1.4460, 1.4462, 1.4468, 1.4469, 1.4517, 1.4770 |
| Luhur Bungbulang Baja | ZGMn13-1, ZGMn13-3, ZGMn13-5 | B2, B3, B4 | 1.3802, 1.3966, 1.3301, 1.3302 |
| Pakakas Baja | Cr12 | A5, H12, S5 | 1.2344, 1.3343, 1.4528, GXCrMo17, X210Cr13, GX162CrMoV12 |
| Baja Tahan Panas | 20Cr25Ni20, 16Cr23Ni13, 45Cr14Ni14W2Mo | 309, 310, CK20, CH20, HK30 | 1.4826, 1.4828, 1.4855, 1.4865 |
| Nikel-base Alloy | HASTELLY-C, HASTELLY-X, SUPPER22H, CW-2M, CW-6M, CW-12MW, CX-2MW, HX(66Ni-17Cr), MRE-2, NA-22H, NW-22, M30C, M-35 -1, INCOLOY600, INCOLOY625 | 2.4815, 2.4879, 2.4680 | |
| alumunium Paduan | ZL101, ZL102, ZL104 | ASTM A356, ASTM A413, ASTM A360 | G-AlSi7Mg, G-Al12 |
| Alloy tambaga | H96, H85, H65, HPb63-3, HPb59-1, QSn6.5-0.1, QSn7-0.2 | C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100 | CuZn5, CuZn15, CuZn35, CuZn36Pb3, CuZn40Pb2, CuSn10P1, CuSn5ZnPb, CuSn5Zn5Pb5 |
| Alloy basis kobalt | UMC50, 670, Kelas 31 | 2.4778 | |
Disebut oge machining precision, anu machining CNC bisa ngahontal akurasi kacida luhurna dina kasabaran géométikal jeung kasabaran dimensi. Kalawan mesin CNC urang jeung Horizontal Machining Center (HMC) jeung Vertical Machining Centers (VMC), urang ampir bisa minuhan sakabéh sasmita kasabaran diperlukeun Anjeun.
| INVESTASI CASTING TOLERANCES | |||
| Inci | milimeter | ||
| Diménsi | Toleransi | Diménsi | Toleransi |
| Nepi ka 0.500 | ±.004" | Nepi ka 12.0 | ± 0,10 mm |
| 0.500 nepi ka 1.000” | ±.006" | 12.0 ka 25.0 | ± 0,15 mm |
| 1.000 ka 1.500" | ±.008" | 25.0 ka 37.0 | ± 0,20 mm |
| 1.500 nepi ka 2.000” | ±.010" | 37,0 ka 50,0 | ± 0,25 mm |
| 2.000 ka 2.500” | ±.012" | 50,0 ka 62,0 | ± 0,30 mm |
| 2.500 ka 3.500" | ±.014" | 62,0 ka 87,0 | ± 0,35 mm |
| 3.500 nepi ka 5.000” | ±.017" | 87,0 ka 125,0 | ± 0,40 mm |
| 5.000 ka 7.500” | ±.020" | 125.0 nepi ka 190.0 | ± 0,50 mm |
| 7.500 nepi ka 10.000” | ±.022" | 190,0 ka 250,0 | ± 0,57 mm |
| 10.000 nepi ka 12.500” | ±.025" | 250,0 ka 312,0 | ± 0,60 mm |
| 12.500 ka 15.000 | ±.028" | 312,0 ka 375,0 | ± 0,70 mm |
