Salaku hiji investasi casting foundry jeung pabrik aslina di Cina, RMC Casting Foundry bisa tuang nikel dumasar castings alloy sakumaha per gambar anjeun sarta sarat kalawan pinuh.jasa mesin CNC.
Thecasting investasidisebut ogé casting precision sabab boga permukaan leuwih hadé tur akurasi luhur batan prosés casting lianna. Utamana pikeun prosés casting sol silika, anu castings rengse bisa ngahontal CT3 ~ CT5 dina kasabaran casting geometrical na CT4 ~ CT6 dina kasabaran casting dimensi. Pikeun casings dihasilkeun ku investasi, bakal aya kirang atawa malah teu kudu nyieun prosés machining. Pikeun extent sababaraha, casting investasi bisa ngaganti prosés machining kasar.
Bahan pikeun Prosés Casting Investasi di RMC Foundry | |||||
| Kategori | Kelas Cina | Kelas UK | Kelas AS | Kelas Jepang | Kelas Jérman |
| Baja Karbon | ZG15, ZG20, ZG25, ZG35, ZG45, ZG55, Q235, Q345, Q420 | A1, A3, A5, CLA1A, CLA1C, AM1 | 1008, 1015, 1018, 1020, 1025, 1030, 1035, 1040, 1045, 1050, 1060, 1070, WC6, WCC, WCB, WCA, LCB | SC360, SC450, SC480, SCW410, SCW450, SCW550, SCW620, SCC5, S15C, S20C, S25C, S45C, S50C | 1.0570, 1.0558, 1.1191, 1.0619, 1.0446, GS38, GS45, GS52, GS60, 1.0601, C20, C25, C30, C45 |
| Low Galunggung Steel | 20Mn, 45Mn, ZG20Cr, 40Cr, 20Mn5, 16CrMo4, 42CrMo, 40CrV, 20CrNiMo, GCr15, 9Mn2V | CLA2, CLA3, CLA4, CLA8, CLA5A, CLA5B, CLA9, CLA11, CLA12B, CLA12C, CLA13, CLA1B, EN1A, EN8, EN9, EN14, EN19, EN24, EN32B, NCM, NCM, NCM, NCM, NCM, NCM, NCM, NCM32B | 1117, 4130, 4140, 4340, 6150, 5140, WC6, LCB, Gr.13Q, 8620, 8625, 8630, 8640, H13 | SCM415, SCM435, SCM440, SCM445, SKS3 | GS20Mn5, GS15CrNi6, GS16MnCr5, GS25CrMo4V, GS42CrMo4, S50CrV4, 34CrNiMo6, 50CrMo4, G-X35CrMo17, 1.1131, 1.0037, 1.0122, 1.2162, 1.2542, 1.6511, 1.6523, 1.6580, 1.6580, 1.713 1.7225, 1.7227, 1.7228, 1.7231, 1.7321, 1.8519, ST37, ST52 |
| Ferritic stainless steel | 1Cr17, 022Cr12, 10Cr17, | ANC1B | 430, 431, 446, CA-15, CA6N, CA6NM | SCS1, SCS1X, SCS3, CS3X, SCS4, SCS5, SCS6 | 1.4000, 1.4005, 1.4008, 1.4016, GX22CrNi17, GX4CrNi13-4 |
| Martensitic stainless steel | 1Cr13, 2Cr13, 3Cr13, 4Cr13, | ANC1C, ANC2 | 410, 420, 430, 440B, 440C | SCS2, SCS2A | 1.4021, 1.4027, 1.4028, 1.4057, 1.4059, 1.4104, 1.4112, 1.4116, 1.4120, 1.4122, 1.4125 |
| stainless steel Austenitic | 06Cr19Ni10, 022Cr19Ni10, 06Cr25Ni20, 022Cr17Ni12Mo2, 03Cr18Ni16Mo5 | ANC3A, ANC3B, ANC3ALC, ANC3AFC, ANC3BFC, ANC4B, ANC4BFC, ANC20, 316C12, 316S16, 316C16, 347C17 | 302, 303, 304, 304L, 316, 316L, 329, CF3, CF3M, CF8, CF8M, CN7M, CN3MN | SCS11, SCS13, SCS14, SCS14A, SCS16, SCS16A, SCS18, SCS21, SCS35 | 1.3960, 1.4301, 1.4305, 1.4306, 1.4308, 1.4313, 1.4321, 1.4401, 1.4403, 1.4404, 1.4405, 1.4404, 1.4406 1.4435, 1.4436, 1.4539, 1.4550, 1.4552, 1.4581, 1.4582, 1.4584, |
| Présipitasi Hardening Stainless Steel | 05Cr15Ni5Cu4Nb, 05Cr17Ni4Cu4Nb | ANC20, ANC21, ANC22 | 630, 634, 17-4PH, 15-5PH, CB7Cu-1 | SCS24, SCS32 | 1.4542 |
| Luhur Bungbulang Baja | ZGMn13-1, ZGMn13-3, ZGMn13-5 | BW10 | B2, B3, B4 | SCMnH1, SCMnH11, SCMnH21 | 1.3802, 1.3966, 1.3301, 1.3302 |
| Duplex Stainless Steel | 022Cr22Ni5Mo3N, 022Cr25Ni6Mo2N | A 890 1C, A 890 1A, A 890 3A, A 890 4A, A 890 5A, A 995 1B, A 995 4A, A 995 5A, 2205, 2507 | SCS10, SCS11 | 1.4460, 1.4462, 1.4468, 1.4469, 1.4517, 1.4770 | |
| Pakakas Baja | Cr12 | A5, H12, S5 | SKD11, SKH9, SKH51 | 1.2344, 1.3343, 1.4528, GXCrMo17, X210Cr13, GX162CrMoV12 | |
| Baja Tahan Panas | 20Cr25Ni20, 16Cr23Ni13, 45Cr14Ni14W2Mo | ANC5A | 309, 310, CK20, CH20, HK30 | SCH1, SCH2, SCH11, SCH13, SCH15, SCH21, SCH22, SCH24, SCH41, | 1.4826, 1.4828, 1.4855, 1.4865 |
| Nikel Base Alloy | ANC19 | HASTELLY-C, HASTELLY-X, SUPPER22H, CW-2M, CW-6M, CW-12MW, CX-2MW, HX(66Ni-17Cr), MRE-2, NA-22H, NW-22, M30C, M-35 -1, Inconel 625 | SCH43, SCH44, SCH45, | 2.4815, 2.4879, 2.4680 | |
| alumunium Paduan | ZL101, ZL102, ZL104 | ASTM A356, ASTM A413, ASTM A360 | AC3A, AC4A, AC4C | G-AlSi7Mg, G-Al12 | |
| Alloy tambaga | H96, H85, H65, HPb63-3, HPb59-1, QSn6.5-0.1, QSn7-0.2 | CZ125, CZ102, CZ107, CZ124, CZ122 | C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100 | C2100, C2300, C2700, C3560, C3771, C5212, C5111 | CuZn5, CuZn15, CuZn35, CuZn36Pb3, CuZn40Pb2, CuSn10P1, CuSn5ZnPb, CuSn5Zn5Pb5 |
| Alloy Base kobalt | UMC50, 670, Kelas 31 | 2.4778 | |||
Ampir lolobana logam ferrous jeung nonferrous jeung alloy bisa tuang ku prosés casting investasi. Tapi, dina foundry casting lilin urang leungit, urang utamana tuang alloy base nikel, alloy base kobalt, baja karbon, baja alloy, stainless steel, super duplex stainless steel, beusi tuang abu, beusi matak pangleuleusna ti keur, alloy aluminium sarta kuningan. Sajaba ti éta, aplikasi nu tangtu merlukeun pamakéan husus alloy séjén dipaké utamana dina lingkungan kasar. Paduan ieu, sapertos Titanium sareng Vanadium, nyumponan tungtutan tambahan anu henteu tiasa dihontal ku alloy Aluminium standar. Contona, alloy titanium mindeng dipaké pikeun ngahasilkeun wilah turbin jeung vanes pikeun mesin aerospace. Kobalt-base jeung nikel-base alloy (kalawan rupa-rupa elemen sekundér ditambahkeun pikeun ngahontal kakuatan-kakuatan husus, korosi-kakuatan jeung sipat tahan suhu), mangrupakeun tipe tambahan tina logam tuang.
| Investasi Casting Data Téknis di RMC Foundry | |
| Urang Sunda & D | Parangkat lunak: Solidworks, CAD, Procast, Pro-e |
| Kalungguhan Waktos pikeun Pangwangunan sareng Sampel: 25 dugi ka 35 dinten | |
| Logam Lebur | Baja tahan karat Ferritik, Baja tahan karat Martensit, baja tahan karat Austenitik, Baja tahan karat présipitasi, Baja tahan karat duplex |
| Baja Karbon, Baja Paduan, Baja Alat, Baja Tahan Panas, | |
| Nikel-base Alloy, Aluminium Alloy, Tambaga-base Alloy, Kobalt-base Alloy | |
| Metal Standar | ISO, GB, ASTM, SAE, GOST EN, DIN, JIS, BS |
| Bahan pikeun Wangunan Shell | Silika Sol (Precipitated Silica) |
| Kaca Cai (Natrium Silikat) | |
| Campuran Silika Sol jeung Cai Kaca | |
| Parameter Téknis | Beurat sapotong: 2 gram nepi ka 200 kilo gram |
| Diménsi Max: 1.000 mm pikeun Diaméter atawa Panjang | |
| Ketebalan Tembok Min: 1.5mm | |
| Casting Kakasaran: Ra 3.2-6.4, Machining Kakasaran: Ra 1.6 | |
| Kasabaran casting: VDG P690, D1 / CT5-7 | |
| Toleransi Mesin: ISO 2768-mk/IT6 | |
| Inti Batin: Inti Keramik, Inti Urea, Inti Lilin Leyur Cai | |
| perlakuan panas | Normalizing, Tempering, Quenching, Annealing, Solusi, Carburization. |
| Perlakuan permukaan | Polishing, Pasir / Shot Blasting, Séng Plating, Nikel Plating, Oksidasi Treatment, Phosphating, Bubuk Lukisan, Geormet, Anodizing |
| Nguji Dimensi | CMM, Vernier Caliper, Jero Caliper. Depth Gage, Jangkungna Gage, Go / No go Gage, Perlengkapan Khusus |
| Inspeksi Kimia | Analisis Komposisi Kimia (20 unsur kimia), Inspeksi Kabersihan, Inspeksi Radiografi X-ray, Analyzer Karbon-Sulfur |
| Pamariksaan Fisik | Balancing dinamis, blancing statis, sipat mékanis (teu karasa, kakuatan ngahasilkeun, kakuatan Tensile), elongation |
| Kapasitas Produksi | Leuwih ti 250 ton per bulan, leuwih ti 3.000 ton taunan. |
Alloy basis nikel nujul kana alloy tinggi kalawan nikel salaku matrix (umumna leuwih gede ti 50%) jeung tambaga, molybdenum, kromium jeung elemen séjén salaku alloying elemen. Unsur alloying utama alloy basis nikel nyaéta kromium, tungsten, molybdenum, kobalt, aluminium, titanium, boron, zirconium jeung saterusna. Di antarana, Cr, Al, jsb utamana maénkeun pangaruh anti oksidasi, sarta elemen séjén boga strengthening solusi padet, strengthening présipitasi sarta strengthening wates sisikian. alloy basis nikel lolobana mibanda struktur austenitic. Dina kaayaan solusi padet tur perlakuan sepuh, aya ogé fase intermetallic na carbonitrides logam dina matrix austenite jeung wates sisikian alloy nu.
alloy basis nikel boga kakuatan tinggi jeung résistansi oksidasi alus, résistansi korosi jeung résistansi suhu luhur dina rentang 650 nepi ka 1000 ° C. Alloy basis nikel mangrupakeun alloy résistansi suhu luhur umum. Alloy basis nikel dibagi kana alloy tahan panas dumasar nikel, alloy tahan korosi basis nikel, alloy tahan maké basis nikel, alloy precision basis nikel jeung alloy memori bentuk basis nikel nurutkeun sipat utama maranéhanana. Superalloys basis nikel, superalloys basis beusi jeung superalloys basis nikel sacara koléktif disebut alloy suhu luhur. Ku alatan éta, superalloys basis nikel disebut alloy basis nikel. bahan runtuyan superalloy basis nikel anu loba dipaké dina aviation, aerospace, minyak bumi, kimia, énergi nuklir, metallurgy, laut, panyalindungan lingkungan, mesin, éléktronika jeung widang lianna. Sasmita jeung métode perlakuan panas dipilih pikeun bagian mékanis béda bakal béda.
alloy basis nikel umumna tuang ngaliwatan prosés casting investasi. Sasmita umum tina alloy dumasar-nikel pikeun casting nyaéta kieu:
1) alloy Ni-Cr-Mo, runtuyan Hastelloy C-276, C-22, C-2000, C-4, B-3
2) alloy Ni-Cr: Inconel 600, Inconel 601,Inconel 625, Inconel 718, Inconel X 750, Incoloy 800, Incoloy 800H, Incoloy 800HT, Incoloy 825;
3) alloy Ni-Cu, Monel 400, Monel K500
| Jasa | Katerangan |
| Jasa Perlakuan permukaan | Palapis bubuk, Anodization, Éléktrofotésis, Chrome Plating, Lukisan, Keusik blasting, nikel Plating, Séng Plating, Blacking, Polishing, Bluing, Geormet, Zintek, jsb. |
| CNC Precision Machining Services | Lathing, panggilingan, péngkolan, Honing, pangeboran, boring, ngetok, Kawat éléktroda motong, grinding ... jsb. |
| Inspeksi sareng Kontrol Kualitas | Spéktrum Analyzer, CMM, Teu karasa Tester, Tensile Kakuatan Tester, ngahasilkeun Strentgh Testor, Sealing Tekanan Tester, Karbon Walirang Analyzer, Metalurgi Mikroskopi, Pencét Force Tester ... jsb. |
Aplikasi Custom Casting sareng Bagian Mesin Kami:
- Suku Cadang Mobil: Brake Disc, Connect Rod, Drive Axle, Drive Shaft, Control Arm, Gearbox Housing, Gearbox Cover, Clutch Cover, Clutch Housing, Roda, Filter Housing, CV Joint Housing, Lock Hook.
- Bagéan Treuk: Rocker Arms, Transmission Gearbox, Drive Axles, Gear Housing, Gear Cover, Towing Eye, Connect Rod, Engine Block, Engine Cover, Joint Bolt, Power Takeoff, Crankshaft, Camshaft, Oil Pan.
- Bagian hidrolik: Silinder Hidrolik, Pompa Hidrolik, Perumahan Gerotor, Vane, Bushing, Tangki Hidrolik, Kepala Silinder Hidrolik, Bracket Triangle Silinder Hidrolik.
- Mesin Pertanian sareng Bagian Traktor: Perumahan Gear, Panutup Gear, Rod Sambung, Rod torsi, Blok Mesin, Panutup Mesin, Perumahan Pompa Minyak, Bracket, Gantungan, Hook, Bracket.
- Karéta Rel sareng Mobil Angkutan: Perumahan Shock Absorber, Shock Absorber Cover, Draft Gear Perumahan, Draft Gear Cover, Ngaganjel jeung Congcot, Roda, Sistem marake, Handles, Guides.
- Bagian Mesin Konstruksi: Gear, Bearing Seat, Gear Pump, Gearbox Housing, Gearbox Cover, Flange, Bushing, Boom Cylinder, Rojongan Bracket, Hidrolik Tank, Ember Huntu, Ember.
- Bagéan Parabot Logistik: Roda, Kastor, Bracket, Silinder Hidrolik, Suku Cadang Forklift, Kotak Kunci,
- Bagian klep jeung pompa: Klep Awak (Perumahan), Kukupu klep Disc, Ball klep Perumahan, Flange, Panyambung, Camlock, Buka Impeller, Tutup Impeller, Pompa Perumahan (awak), Pompa Cover.
