OEM custom tuang produk casting stainless steel ku casting investasi precision + CNC machining. Sadia prosés salajengna: perlakuan panas, perlakuan permukaan, nguji sarta assembly.
Baja tahan karat nyaéta singketan tina baja tahan karat sareng tahan asam. Disebut stainless steel anu tahan ka média korosif lemah sapertos hawa, uap, sareng cai. Baja tahan korosi disebut baja tahan asam.
| Investasi Casting Data Téknis di RMC Foundry | |
| Urang Sunda | Parangkat lunak: Solidworks, CAD, Procast, Pro-e |
| Kalungguhan Waktos pikeun Pangwangunan sareng Sampel: 25 dugi ka 35 dinten | |
| Logam Lebur | Baja tahan karat Ferritik, Baja tahan karat Martensit, baja tahan karat Austenitik, Baja tahan karat présipitasi, Baja tahan karat duplex |
| Baja Karbon, Baja Paduan, Baja Alat, Baja Tahan Panas, | |
| Nikel-base Alloy, Aluminium Alloy, Tambaga-base Alloy, Kobalt-base Alloy | |
| Metal Standar | ISO, GB, ASTM, SAE, GOST EN, DIN, JIS, BS |
| Bahan pikeun Wangunan Shell | Silika Sol (Precipitated Silica) |
| Kaca Cai (Natrium Silikat) | |
| Campuran Silika Sol jeung Cai Kaca | |
| Parameter Téknis | Beurat sapotong: 2 gram nepi ka 200 kilo gram |
| Diménsi Max: 1.000 mm pikeun Diaméter atawa Panjang | |
| Ketebalan Tembok Min: 1.5mm | |
| Casting Kakasaran: Ra 3.2-6.4, Machining Kakasaran: Ra 1.6 | |
| Kasabaran casting: VDG P690, D1 / CT5-7 | |
| Toleransi Mesin: ISO 2768-mk/IT6 | |
| Inti Batin: Inti Keramik, Inti Urea, Inti Lilin Leyur Cai | |
| perlakuan panas | Normalizing, Tempering, Quenching, Annealing, Solusi, Carburization. |
| Perlakuan permukaan | Polishing, Pasir / Shot Blasting, Séng Plating, Nikel Plating, Oksidasi Treatment, Phosphating, Bubuk Lukisan, Geormet, Anodizing |
| Nguji Dimensi | CMM, Vernier Caliper, Jero Caliper. Depth Gage, Jangkungna Gage, Go / No go Gage, Perlengkapan Khusus |
| Inspeksi Kimia | Analisis Komposisi Kimia (20 unsur kimia), Inspeksi Kabersihan, Inspeksi Radiografi X-ray, Analyzer Karbon-Sulfur |
| Pamariksaan Fisik | Balancing dinamis, blancing statis, sipat mékanis (teu karasa, kakuatan ngahasilkeun, kakuatan Tensile), elongation |
| Kapasitas Produksi | Leuwih ti 250 ton per bulan, leuwih ti 3.000 ton taunan. |
Kusabab bédana komposisi kimia antara stainless steel biasa sareng baja tahan asam, résistansi korosina béda. Baja tahan karat biasa umumna henteu tahan kana korosi média kimia, sedengkeun baja tahan asam umumna henteu korosif. Istilah "stainless steel" henteu ngan nujul kana hiji tipe tunggal stainless steel, tapi ogé nujul kana leuwih ti saratus steels industri. Unggal stainless steel dimekarkeun boga kinerja alus dina widang aplikasi husus na.
Stainless steel mindeng dibagi kana martensitic stainless steel, ferritic stainless steel, austenitic stainless steel, austenitic-ferritic (duplex) stainless steel sarta présipitasi hardening stainless steel nurutkeun kaayaan microstructure. Sajaba ti éta, nurutkeun komposisi kimiawi, éta bisa dibagi kana kromium stainless steel, kromium nikel stainless steel sarta kromium mangan nitrogén stainless steel, jsb CF8M stainless steel sarua jeung SS316 / F316 jeung Standar Cina 0Cr17Ni12Mo2.
Dina produksi casting, lolobanacastings stainless steelanu réngsé kucasting investasi. Beungeut castings stainless steel dihasilkeun casting investasi téh smoother jeung akurasi dimensi leuwih gampang pikeun ngadalikeun. Tangtu, biaya investasi casting bagian stainless steel relatif luhur dibandingkeun prosés jeung bahan lianna.
Casting investasi, disebut oge casting precision atawa casting lilin leungit, ieu loba dipaké sabab nawarkeun casting asimétri kalawan detil pisan rupa bisa dijieun rélatif inexpensively. Prosésna ngalibatkeun ngahasilkeun tuang logam nganggo kapang refractory anu didamel tina pola réplika lilin.
Aplikasi Bagian Custom Casting sareng Mesin Kami:
1. Bagian mobil: marake Disc, Connect Rod, Drive as, drive aci, Control Arm, Gearbox Perumahan, Gearbox Cover, Clutch Cover, Clutch Perumahan, roda, Filter Perumahan, CV Joint Perumahan, konci Hook.
2. Bagian Treuk: Rocker Arms, Transmission Gearbox, Drive Axles, Gear Housing, Gear Cover, Towing Eye, Connect Rod, Engine Block, Engine Cover, Joint Bolt, Power Takeoff, Crankshaft, Camshaft, Oil Pan.
3. Bagian hidrolik: Silinder hidrolik, pompa hidrolik, Perumahan Gerotor, Vane, Bushing, Tank hidrolik, Silinder Hidrolik Kepala, Hidrolik Silinder Triangle Bracket.
4. Mesin Pertanian sareng Bagian Traktor: Perumahan Gear, Panutup Gear, Rod Sambung, Rod Torsi, Blok Mesin, Panutup Mesin, Perumahan Pompa Minyak, Bracket, Gantungan, Hook, Bracket.
5. Karéta Rel jeung Mobil Angkutan: Perumahan Shock Absorber, Shock Absorber Cover, Draft Gear Perumahan, Draft Gear Cover, Ngaganjel jeung Congcot, Roda, Sistem marake, Handles, Guids.
6. Bagian Mesin Konstruksi: Gear, Bearing Seat, Gear Pump, Gearbox Perumahan, Gearbox Cover, Flange, Bushing, Boom Cylinder, Rojongan Bracket, Tank Hidrolik, Ember Huntu, Ember.
7. Logistik Equipment Bagian: Roda, Caster, Bracket, Silinder Hidrolik, Forklift Suku Cadang, Konci Case.
8. Bagian klep jeung pompa: Awak klep (Perumahan), Kukupu klep Disc, Ball klep Perumahan, Flange, Panyambung, Camlock, Buka Impeller, Tutup Impeller, Pompa Perumahan (Awak), Pompa Cover.
| Sarua Kelas tina Stainless Steel | |||||||
| GOLONGAN | AISI | W-stoff | DIN | BS | SS | UNE / IHA | UNI |
| Martensit jeung Ferritic Stainless Steel | 420 C | 1.4034 | X43Cr16 | ||||
| 440 B/1 | 1.4112 | X90 Cr Mo V18 | |||||
| - | 1.2083 | X42 Cr 13 | - | 2314 | F.5263 | - | |
| 403 | 1.4000 | X6Cr13 | 403 S 17 | 2301 | F.3110 | X6Cr13 | |
| (410S) | 1.4001 | X7 Kr 14 | (403 S17) | 2301 | F.3110 | X6Cr13 | |
| 405 | 1.4002 | X6 KrAl 13 | 405 S 17 | - | F.3111 | X6 KrAl 13 | |
| 416 | 1.4005 | X12 CrS 13 | 416 S 21 | 2380 | F.3411 | X12CrS13 | |
| 410 | 1.4006 | X 10 Kr 13 | 410 S21 | 2302 | F.3401 | X12Cr13 | |
| 430 | 1.4016 | X6 Kr 17 | 430 S 17 | 2320 | F.3113 | X8Cr17 | |
| 420 | 1.4021 | X20 Cr 13 | 420 S 37 | 2303 | F.3402 | X20Cr13 | |
| 420F | 1.4028 | X30 Cr 13 | 420 S 45 | (2304) | F.3403 | X30Cr13 | |
| (420) | 1.4031 | X39Cr13 | 420 S 45 | (2304) | F.3404 | - | |
| 431 | 1.4057 | X20 CrNi 17 2 | 431 S 29 | 2321 | F.3427 | X16CrNi16 | |
| 430F | 1.4104 | X12 CrMoS 17 | - | 2383 | F.3117 | X10CrS17 | |
| 434 | 1.4113 | X6 CrMo 17 | 434 S 17 | 2325 | - | X8CrMo17 | |
| 430Ti | 1.4510 | X6 CrTi 17 | - | - | - | X6CrTi17 | |
| 409 | 1.4512 | X5 CrTi 12 | 409 S 17 | - | - | X6CrTi12 | |
| Stainless Steel Austenitic | 304 | 1.4301 | X5 CrNi 18 9 | 304 S 15 | 2332 | F.3551 | X5CrNi18 10 |
| 305 | 1.4303 | X5 CrNi 18 12 | 305 S 19 | - | - | X8CrNi19 10 | |
| 303 | 1.4305 | X12 CrNiS 18 8 | 303 S 21 | 2346 | F.3508 | X10CrNiS 18 09 | |
| 304L | 1.4306 | X2 CrNiS 18 9 | 304 S 12 | 2352 | F.3503 | X2CrNi18 11 | |
| 301 | 1.4310 | X12 CrNi 17 7 | - | 2331 | F.3517 | X12CrNi17 07 | |
| 304 | 1.4350 | X5 CrNi 18 9 | 304 S 31 | 2332 | F.3551 | X5CrNi18 10 | |
| 304 | 1.4350 | X5 CrNi 18 9 | 304 S 31 | 2333 | F.3551 | X5CrNi18 10 | |
| 304LN | 1.4311 | X2 CrNiN 18 10 | 304 S 62 | 2371 | - | - | |
| 316 | 1.4401 | X5 CrNiMo 18 10 | 316 S 16 | 2347 | F.3543 | X5CrNiMo17 12 | |
| 316L | 1.4404 | - | 316 S 12/13/14/22/24 | 2348 | X2CrNiMo17 12 | ||
| 316LN | 1.4429 | X2 CrNiMoN 18 13 | - | 2375 | - | - | |
| 316L | 1.4435 | X2 CrNiMo 18 12 | 316 S 12/13/14/22/24 | 2353 | - | X2CrNiMo17 12 | |
| 316 | 1.4436 | - | 316 S 33 | 2343 | - | X8CrNiMo 17 13 | |
| 317L | 1.4438 | X2 CrNiMo 18 16 | 317 S 12 | 2367 | - | X2CrNiMo18 16 | |
| 329 | 1.4460 | X3 CrNiMoN 27 5 2 | - | 2324 | F.3309 | - | |
| 321 | 1.4541 | X10 CrNiTi 18 9 | 321 S 12 | 2337 | F.3553 | X6CrNiTi18 11 | |
| 347 | 1.4550 | X10 CrNiNb 18 9 | 347 S 17 | 2338 | F.3552 | X6CrNiNb18 11 | |
| 316Ti | 1.4571 | X10 CrNiMoTi 18 10 | 320 S 17 | 2350 | F.3535 | X6CrNiMoTi 17 12 | |
| 309 | 1.4828 | X15 CrNiSi 20 12 | 309 S 24 | - | - | X16 CrNi 24 14 | |
| 330 | 1.4864 | X12 NiCrSi 36 16 | - | - | - | - | |
| Duplex Stainless Steel | S32750 | 1.4410 | X 2 KrNiMoN 25 7 4 | - | 2328 | - | - |
| S31500 | 1.4417 | X 2 CrNiMoSi 19 5 | - | 2376 | - | - | |
| S31803 | 1.4462 | X 2 CrNiMoN 22 5 3 | - | 2377 | - | - | |
| S32760 | 1.4501 | X 3 CrNiMoN 25 7 | - | - | - | - | |
| 630 | 1.4542 | X5CrNiCNb16-4 | - | - | - | - | |
| A564/630 | - | - | - | - | - | - | |
Kamampuhan tinaInvestasi Casting Foundry:
• Ukuran Max: 1.000 mm × 800 mm × 500 mm
• Beurat Range: 0,5 kg - 100 kg
• Kamampuh taunan: 2.000 ton
• Bahan Bond pikeun Wangunan Shell: Silika Sol, Cai Kaca jeung campuran maranéhna.
• Tolerances: Dina Request.
Kaunggulan tinaInvestasi Casting komponén:
- Finish permukaan alus teuing jeung lemes
- Toleransi dimensi anu ketat.
- Bentuk anu rumit sareng rumit kalayan kalenturan desain
- Kamampuhan pikeun tuang tembok ipis kituna komponén casting torek
- Pilihan rupa logam tuang sareng alloy (ferrous sareng non-ferrous)
- Draft henteu diperlukeun dina desain molds.
- Ngurangan kabutuhan mesin sekundér.
- Runtah bahan low.
| Bahan pikeunInvestasi CastingProsés di RMC Foundry | |||
| Kategori | Kelas Cina | Kelas AS | Kelas Jérman |
| Ferritic stainless steel | 1Cr17, 022Cr12, 10Cr17, | 430, 431, 446, CA-15, CA6N, CA6NM | 1.4000, 1.4005, 1.4008, 1.4016, GX22CrNi17, GX4CrNi13-4 |
| Martensitic stainless steel | 1Cr13, 2Cr13, 3Cr13, 4Cr13, | 410, 420, 430, 440B, 440C | 1.4021, 1.4027, 1.4028, 1.4057, 1.4059, 1.4104, 1.4112, 1.4116, 1.4120, 1.4122, 1.4125 |
| stainless steel Austenitic | 06Cr19Ni10, 022Cr19Ni10, 06Cr25Ni20, 022Cr17Ni12Mo2, 03Cr18Ni16Mo5 | 302, 303, 304, 304L, 316, 316L, 329, CF3, CF3M, CF8, CF8M, CN7M, CN3MN | 1.3960, 1.4301, 1.4305, 1.4306, 1.4308, 1.4313, 1.4321, 1.4401, 1.4403, 1.4404, 1.4405, 1.4404, 1.4406 1.4435, 1.4436, 1.4539, 1.4550, 1.4552, 1.4581, 1.4582, 1.4584, |
| Présipitasi Hardening Stainless Steel | 05Cr15Ni5Cu4Nb, 05Cr17Ni4Cu4Nb | 630, 634, 17-4PH, 15-5PH, CB7Cu-1 | 1.4542 |
| Duplex Stainless Steel | 022Cr22Ni5Mo3N, 022Cr25Ni6Mo2N | A 890 1C, A 890 1A, A 890 3A, A 890 4A, A 890 5A, A 995 1B, A 995 4A, A 995 5A, 2205, 2507 | 1.4460, 1.4462, 1.4468, 1.4469, 1.4517, 1.4770 |
| Luhur Bungbulang Baja | ZGMn13-1, ZGMn13-3, ZGMn13-5 | B2, B3, B4 | 1.3802, 1.3966, 1.3301, 1.3302 |
| Pakakas Baja | Cr12 | A5, H12, S5 | 1.2344, 1.3343, 1.4528, GXCrMo17, X210Cr13, GX162CrMoV12 |
| Baja Tahan Panas | 20Cr25Ni20, 16Cr23Ni13, 45Cr14Ni14W2Mo | 309, 310, CK20, CH20, HK30 | 1.4826, 1.4828, 1.4855, 1.4865 |
| Nikel-base Alloy | HASTELLY-C, HASTELLY-X, SUPPER22H, CW-2M, CW-6M, CW-12MW, CX-2MW, HX(66Ni-17Cr), MRE-2, NA-22H, NW-22, M30C, M-35 -1, INCOLOY600, INCOLOY625 | 2.4815, 2.4879, 2.4680 | |
| alumunium Paduan | ZL101, ZL102, ZL104 | ASTM A356, ASTM A413, ASTM A360 | G-AlSi7Mg, G-Al12 |
| Alloy tambaga | H96, H85, H65, HPb63-3, HPb59-1, QSn6.5-0.1, QSn7-0.2 | C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100 | CuZn5, CuZn15, CuZn35, CuZn36Pb3, CuZn40Pb2, CuSn10P1, CuSn5ZnPb, CuSn5Zn5Pb5 |
| Alloy basis kobalt | UMC50, 670, Kelas 31 | 2.4778 | |
| INVESTASI CASTING TOLERANCES | |||
| Inci | milimeter | ||
| Diménsi | Toleransi | Diménsi | Toleransi |
| Nepi ka 0.500 | ±.004" | Nepi ka 12.0 | ± 0,10 mm |
| 0.500 nepi ka 1.000” | ±.006" | 12.0 ka 25.0 | ± 0,15 mm |
| 1.000 ka 1.500" | ±.008" | 25.0 ka 37.0 | ± 0,20 mm |
| 1.500 nepi ka 2.000” | ±.010" | 37,0 ka 50,0 | ± 0,25 mm |
| 2.000 ka 2.500” | ±.012" | 50,0 ka 62,0 | ± 0,30 mm |
| 2.500 ka 3.500" | ±.014" | 62,0 ka 87,0 | ± 0,35 mm |
| 3.500 nepi ka 5.000” | ±.017" | 87,0 ka 125,0 | ± 0,40 mm |
| 5.000 ka 7.500” | ±.020" | 125.0 nepi ka 190.0 | ± 0,50 mm |
| 7.500 nepi ka 10.000” | ±.022" | 190,0 ka 250,0 | ± 0,57 mm |
| 10.000 nepi ka 12.500” | ±.025" | 250,0 ka 312,0 | ± 0,60 mm |
| 12.500 ka 15.000 | ±.028" | 312,0 ka 375,0 | ± 0,70 mm |
Jasa Nilai Tambihkeun dina Téknik sareng Pabrikan:
| Jasa | Katerangan |
| Jasa Perlakuan permukaan | Palapis bubuk, Anodization, Éléktrofotésis, Chrome Plating, Lukisan, Keusik blasting, nikel Plating, Séng Plating, Blacking, Polishing, Bluing, Geormet, Zintek, jsb. |
| CNC Precision Machining Services | Lathing, panggilingan, péngkolan, Honing, pangeboran, boring, ngetok, Kawat éléktroda motong, grinding ... jsb. |
| Inspeksi sareng Kontrol Kualitas | Spéktrum Analyzer, CMM, Teu karasa Tester, Tensile Kakuatan Tester, ngahasilkeun Strentgh Testor, Sealing Tekanan Tester, Karbon Walirang Analyzer, Metalurgi Mikroskopi, Pencét Force Tester ... jsb. |
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